General
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Timing Chain Sets
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Harmonic Balancers
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Driveline
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Wheel Studs
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Tech
Support
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| Degreeing in
Your
Camshaft |
Degreeing in Your Camshaft
means synchronizing the
camshaftʼs position with the crankshaft and valve opening and closing
sequences. A few degrees of misalignment can affect the engineʼs
performance and operation dramatically. If there were no manufacturing
tolerances, you would only need to line up the marks on the timing
chain sprockets and the cam would be degreed, but with a group of
components (the camshaft, crankshaft, timing chain, and sprockets) all
with their own standards and tolerances, when installed, can stack up
against you.
You
can never be sure that the cam is in its correct position. Whenever
possible, always degree in your camshaft.
The
basic tools required are a degree wheel, a stable pointer that can
be mounted to the engine, a dial indicator with at least a one inch of
travel in .001” increments with a stand that mounts to the engine, and
a positive stop device to locate Top Dead Center (TDC) on the top of
the piston.
1. DISCONNECT
THE BATTERY! Do
not use the starter to perform any of these steps. To find TDC use a
piston stop to stop the piston in the same position on either side of
TDC and take readings from the degree wheel. You will then split the
difference in these readings and move the pointer this amount, making
it
the true TDC point.
First
mount the degree wheel on the end of the crankshaft, and rotate
the engine to approximate TDC. Mount the pointer and line it up at zero
on the degree wheel. Now rotate the engine to move the piston down into
the cylinder. Install your positive stop device into the spark plug
hole and extend the bolt or device. Now
hand
turn the engine rotating until the piston comes up and stops
against the bolt or device. Look at the degree wheel and write down the
number of degrees shown by the pointer. Hand turn the engine in the
opposite direction until the piston comes up and stops on the bolt or
device again. Go back to the degree wheel and write down the degrees it
now reads. Add these two readings together and divide the answer by two.
Now
either move your pointer by this many degrees, or carefully loosen
the degree wheel (without disturbing the position of the crankshaft)
and move the wheel this required amount. Retighten the bolts, and
rotate the engine again making sure that the readings on each side of
TDC are equal degrees away from zero. If they are, the zero on the
degree wheel will now be the true TDC point. Remove the positive stop
device from the spark plug hole.
2.
The best method for degreeing in a cam is the duration at .050” lift
method. Because most modern lobes are asymmetrical, with the opening
side of the lobe being much more aggressive than the closing side, this
is the most accurate method. If you make a mistake and rotate the
engine past the point, you wished to take a reading, do not back up the
rotation. If you do, any slack in the timing chain or lash in the gears
will affect the readings, causing an error. If you miss your stopping
point, just continue rotating the engine in the normal direction until
you return to the desired point.
Mount
the dial indicator securely to the engine. Hand rotate the engine
in a normal direction (clockwise, when standing in front of the engine)
until the intake valve is closed, (the lifter is down on the base
circle of the cam lobe). Make sure the angle of the dial indicator
plunger is the same angle as the lifter or pushrodʼs travel. We want to
read “straight line” linear movement of lifter or pushrod, so the
plunger must be aligned properly.
Be
careful not to be trapped by hydraulic lifters, as they can collapse
even under slight pressure from the dial indicatorʼs pressure. Make
certain you read from a solid position on the lifter or pushrod entered
into the lifter. With the indicator in position, set the dial indicator
to zero. Hand rotate the engine in its normal direction of rotation
while watching the dial indicator. As the lifter starts to move up the
opening side of the lobe, the reading on the dial indicator will start
to increase. Continue rotating the engine until the dial indicator
shows .050” of rise. Stop and take a reading on the degree wheel and
write it down.
As
you continue to rotate the engine, the reading on the dial indicator
will rise up to the maximum lobe lift. The lifter is now on the top of
the lobe. (The maximum lobe lift is shown on the spec card and can be
verified at this point if you wish.) Continue the rotation and the
lifter will start down the closing side of the lobe.
Carefully
watch the dial indicator as the numbers descend. When the
indicator descends back to the .050” reading, stop, take a reading from
the degree wheel, and write it down also. Rotate the engine and return
to the base circle of the lobe. The dial indicator must read zero again
to be sure the process was correctly done.
You
now have the two important readings from the degree wheel, both
taken when the dial indicator read .050”. One reading as the indicator
was ascending on the opening side, the other when it was descending on
the closing side. Compare these numbers to those on your camshaft
inspection card to verify the position of the intake lobe, identified
as “Cam timing at .050” Tappet or Lift”. If you are within a degree,
your camshaft is installed in the correct position.
You
can follow exactly the same procedure on the exhaust lobe to
determine its opening and closing degree points at .050” of tappet (or
lifter rise), and compare these readings to those on the cam
specification card. If you also check the exhaust lobe, you will have
four points of reference (intake opening and closing, and the exhaust
opening and closing) to go by. Remember, if you are plus or minus one
degree of these readings, your cam is in the correct location.
Since
you have found TDC with the degree wheel, set the crank back to
TDC and check to see if the pointer on the engine indicates zero on the
harmonic balancer. If the balancer is old, an error could indicate
failure of the rubber in the balancer. If the balancer is good, correct
the pointer to indicate TDC for future reference or mark the harmonic
balance in the correct TDC position.
Rollmaster
manufacture crank sprockets with either nine, seven or one
keyway in the crank sprocket and one or multi dowel pinholes in the cam
sprocket if an overhead cam engine. Multiple crank keyways are in 2-
degree increments at the crankshaft resulting in a 1-degree change at
the camshaft. Multi dowel pinholes in overhead camed engines are at
1-degree increments as standard. Also, be aware engines like Chevrolet
small block use a dot to identify the standard keyway on a nine-keyway
sprocket and the standard timing tooth on the sprocket.
Do
not get confused by these offset identification marks. Always time
from the sprocket tooth timing mark.
Be
certain of what you are about to do, have the correct tools, and
camshaft specifications on hand.
Thank
you for purchasing our Rollmaster Performance Timing Chain Set.
If
you would like this information in a pdf format
click here.
If
you have any queries please call 08 8261 7222 Fax 08 8261 9171
Email: sales@romac.com.au
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